REPAIR MANUAL CONTENTS


Parts List (911, 924, 928, 944)

Repair Manual 01 of 17 General Engine

Slide # Contents

00001 Group Index Information

00002 Structure of the Workshop Manual

00003 International Units System

00004 List of Units

00005 List of Units (Cont.)

00006 List of Contents

00007 Lifting Car

00008 Technical Data 928S 84-85-86 Model

00009 Technical Data 928S 84-85-86 Model

00010 Technical Data 928S 84-85-86 Model

00011 Technical Data 928S 85-86 Model

00012 Technical Data 928S 85-86 Model

00013 Technical Data 928S 86-87-88 Model

00014 Technical Data 928S 86-87-88 Model

00015 Technical Data 928S 89- 928GT

00016 List of Contents Section-10 Engine and Crankcase

00017 Engine Tolerance and Wear Limits

00018 Firing Order - Engine Torque Specifications

00019 Engine Torque Specifications

00020 Engine Torque Specifications

00021 Engine Removal and Installation

00022 Engine Removal and Installation

00023 Engine Removal and Installation

00024 Engine Removal and Installation

00025 Engine Removal and Installation

00026 Engine Removal and Installation

00027 List of Contents Section-13 Engine, Crankcase, Pistons

00028 Special Tools

00029 Crankcase Tools-Disassembling and Assembling Crankcase

00030 Disassembling and Assembling Crankcase

00031 Sealing Upper and Lower Crankcase Sections - Bearing Clearances

00032 Installing Crankshaft Oil Seals- Upper and Lower Crankcase Sections

00033 Installing Upper and Lower Crankcase Sections - Machining Flywheel

00034 Removing and Installing Flywheel/Pilot Bearing - Pistons and Connecting Rods

00035 Assembly and Disassembly - Pistons and Connecting Rods

00036 Installing Pistons and Connecting Rods - Checking Connecting Rod Clarence

00037 List of Contents Section-13 Engine Crankgear, Pistons

00038 Tools - Checking and Adjusting Tension of Alternator Belt

Slide# Contents

00039 Replacing Drive Belts - Alternator, Air Pump, A/C Compressor (32 Valve Engine)

00040 Crankshaft Tools - Installing Flywheel Stop

00041 Crankshaft Journal Size

00042 Checking Piston and Cylinder Bore

00043 Piston Arrangement and Sizes 84/85/86

00044 Installing Pistons 87 Model Onward - Checking Piston and Cylinder Bores

00045 Re-machining Cylinder Bores

00046 Re-machining Cylinder Bores

00047 Re-machining Cylinder Bores

00048 List of Contents Section-15 Engine-Cylinder Head Valve Control

00049 Bleeding Tension Roller Housing (From 1983) - Disassembling and Assembling Roller Housing

00050 Disassembling and Assembling Roller Housing - Checking TDC Marks on Crankshaft Sprockets

00051 Tools- Checking and Adjusting Toothed Belt

00052 Tools- Checking and Adjusting Toothed Belt

00053 Replacing Toothed Belt

00054 Tools- Checking and Adjusting Toothed Belt Tools - Cylinder Head

00055 Disassembling and Assembling Cylinder Head

00056 Tools - Cylinder Head Removal - Installing Valve Springs

00057 Removing and Installing Valve Springs - Vale Stem Seal

00058 Checking Valve Guides

00059 List of Contents Section-15 Engine-Cylinder Head, Valve Control

00060 Cylinder Head - Tools, Replacing Valve Guides

00061 Cylinder Head - Tools, Replacing Valve Guides

00062 Replacing Valve Guides - Machining Cylinder Head Mating Surface

00063 Machining Cylinder Head Mating Surface - Checking Valve Seat Wear Limit

00064 Checking and Machining Valve Seats - Valve Dimensions

00065 Installation Length of Valve Springs - Checking and Adjusting

00066 Installation Length of Valve Springs - Checking and Adjusting

00067 Tools - Installing Cylinder Head - Modifications to Cylinder Head (32 Valve)

00068 Cylinder Head, Installing

00069 Tools - Disassembling and Assembling Valve Drive (32 Valve)

00070 Tools - Disassembling and Assembling Valve Drive (32 Valve)

00071 List of Contents Section-15 Engine- Cylinder Head, Valve Control

00072 Disassembling and Assembling Valve Drive - Camshaft Installation

00073 Removing and Installing Camshaft

00074 Removing and Installing Camshaft

00075 Removing and Installing Camshaft - Installing Camshaft Seal (‘87 onward)

Slide# Contents

00076 Removing and Installing Chain Tensioner for Camshafts

00077 Camshaft Setting, Checking, and Adjusting (32 Valve)

00078 Camshaft Setting, Checking, and Adjusting (32 Valve)

00079 Camshaft Setting, Checking, and Adjusting (32 Valve) - Cylinder Head Cover

00080 Cylinder Head Cover - Disassembling and Re-assembling - 928S4 Club Sport

00081 Camshaft Assignment -Club Sport and GT - Checking and Adjusting Camshaft Setting

00082 List of Contents Section-17 Engine-Lubrication

00083 Oil Pump, Removing and Installing- Replacing Shaft Seal for Oil Pump

00084 Lubrication System Components, Removing and Installing

00085 Lubrication System Components, Removing and Installing

00086 Lubrication System Components, Removing and Installing Cleaning Oil Check Valve for Hydraulic Tappets

00087 Cleaning of Engine - Oil System

00088 List of Contents Section-19 Engine Cooling

00089 Changing Coolant and Bleeding Cooling System

00090 Checking Coolant System Cap - Thermostat

00091 Tightening Torques, Overview

00092 Tightening Torques, Overview

00093 Function Chart

00094 Function Chart

00095 Removing and Installing Cooling - Air Flap Motor, Fans

00096 Removing and Installing Cooling - Air Flap Motor, Fans - Troubleshooting

00097 Function Testing- Senders/Flap Position Motor

00098 Function Testing- Senders/Flap Position Motor - The Output Stage

Repair Manual 02 of 17 Maintenance, Self Diagnosis

Slide# Contents

00099 List of Contents 03 Maintenance, Self Diagnosis

00100 LH/EZK Control Unit Error Diagnosis - DME Control Unit Error Diagnosis

00101 Connection to the 928S4

00102 Starting Error Diagnosis

00103 Functional Check of Actuator and Input Signals

00104 Functional Check of Actuator and Input Signals

00105 Functional Check of Actuator and Input Signals

00106 List of Contents 03 Maintenance, Self Diagnosis (Cont.)

00107 Test Code List - System Adaption

00108 Knock Detection

00109 Trouble-Shooting

00110 Trouble-Shooting

00111 Trouble-Shooting

00112 Trouble-Shooting

00113 Error Code List for the LH Control Unit- Trouble Shooting , EZK Control Unit

00114 Trouble Shooting, EZK Control Unit

00115 Trouble Shooting, EZK Control Unit

00116 Trouble Shooting, EZK Control Unit

00117 List of Contents 03 Maintenance, Self Diagnosis (Cont.)

00118 Error Code List for the EZK Control Unit - Resetting the Error Memory

00119 Resetting the Error Memory - Operating Instructions for System Tester 9228

00120 Operating Instructions for System Tester 9288

00121 Operating Instructions for System Tester 9288

00122 Operating Instructions for System Tester 9288

Repair Manual 03 of 17 Fuel System

Slide# Contents

00123 List Of Contents Section-20 Fuel Supply System

00124 Replacing Fuel Filter- Up to ‘80 Model

00125 Checking Delivery Rate of Fuel Pump - CIS - AFC

00126 Checking Delivery Rate of Fuel Pump - CIS - AFC - LH-Jetronic - Beginning with 1984 Models - Hose Diagram for CIS

00127 Hose Diagram for CIS - Arrangement of Check Valves

00128 Replacing Check Valve - Disassembling and Assembling Accelerator Pedal

00129 Removing Fuel Tank - Disassembling and Assembling Accelerator Pedal

00130 Removing Fuel Tank - Removing and Installing Internal Fuel Pump

00131 Removing and Installing, Fuel Level Sensor

00132 Charcoal Canister Breather Diagram

00133 List of Contents Section-24 Fuel System- Injection, Electronic

00134 AFC Equipment Table - Testing and Adjusting Specifications

00135 Adjusting Idle and CO

00136 Adjusting Idle and CO (AFC)

00137 Adjusting Idle and CO (AFC) - ‘83 Model

00138 Adjusting Idle and CO (AFC) - ‘83 Model

00139 Checking Fuel Pressure

00140 Removing and Installing Pressure Regulator/Air Intake Sensor/Cold Start Valve/Auxiliary Air Regulator

00141 Removing and Installing Pressure Regulator - Temperature Sensor II / Pressure Damper / Fuel Injectors

00142 Disassembling, Assembling, Removing, Installing - Fuel Injection / Throttle Housing

00143 Checking and Adjusting Micro switch on Throttle Housing

00144 Checking - Temperature Sensor II / Time Switch (for Cold Start Valve) / Auxiliary Air Regulator / Cold Start Valve

00145 List of Contents Section-24 Fuel System - Injection, Electronic (Cont.)

00146 Checking Vacuum Control / Pressure Regulator / Air Flow Sensor

00147 Troubleshooting AFC

00148 Hose Diagram for AFC

00149 Correcting CO Level on Air Flow Sensor

00150 List of Contents Section-24 Fuel System - Injection, Electronic (Cont.)

00151 LH - Jetronic Equipment Table - LH - Jetronic Air Flow

00152 LH - Jetronic Fuel Flow- LH - Jetronic

00153 LH - Jetronic

00154 LH - Jetronic Troubleshooting LH - Jetronic

00155 Troubleshooting LH - Jetronic

00156 Troubleshooting LH - Jetronic

00157 Troubleshooting LH – Jetronic

00158 Troubleshooting LH - Jetronic

00159 Troubleshooting LH - Jetronic

00160 Troubleshooting LH - Jetronic

00161 Testing Oxygen Sensor Operation

00162 List of Contents Section-24 Fuel System - Injection, Electronic (Cont.)

00163 Testing and Adjusting Specifications - Adjusting Idle and CO, ‘84 Models

00164 Adjusting Idle and CO, ‘84 Models

00165 Removing and Installing Heated Wire Air Flow Sensor / Fuel Cooler

00166 Removing and Installing Fuel Cooler

00167 List of Contents Section-24 Fuel System - Injection, Electronic (Cont.)

00168 Specifications for Testing and Adjusting - Equipment Chart - LH-Jetronic

00169 Adjusting Idle

00170 Specifications for Testing

00171 Correcting CO Adjustment on Air Volume Sensor

00172 Fuel Path - LH-Jetronic ‘85 Onward - Removing and Installing Injection Valves

00173 Testing and Adjusting Specifications - Equipment Chart LH-Jetronic

00174 Checking Idle, US Cars and Cars With Catalytic Converters - Adjusting Idle Without Catalytic Converter

00175 Adjusting Idle Without Catalytic Converter - Fuel Path, LH-Jetronic ‘87 Onward

00176 Fuel Path, LH-Jetronic ‘87 Onward - Testing Oxygen Sensor Operation

00177 Testing Oxygen Sensor Operation

00178 Removing and Installing Rotary Idle Actuator

00179 List of Contents Section-25 Fuel System, K-Jetronic

00180 Tightening Torque for Fuel System - Replacing Air Cleaner Element

00181 Adjusting Idle and CO

00182 Adjusting Idle and CO

00183 Testing and Adjusting Specifications CIS

00184 Testing and Adjusting Specifications CIS , ‘79 Model

00185 Testing and Adjusting Specifications CIS

00186 Testing and Adjusting Specifications CIS, ‘81-’82 Models

00187 Testing and Adjusting Specifications CIS, ‘81-’82-’83 Models

00188 Testing and Adjusting Specifications CIS - Pressure Testing

00189 Connecting and Bleeding Pressure Gauge

00190 Checking System Pressure / Control Pressure (Warm) CIS

00191 List of Contents Section-25 Fuel System, K-Jetronic

00192 Checking Entire Fuel System for Leaks (CIS)- Checking Control Pressure (Cold)

00193 Checking Control Pressure (Cold) - Checking Function of Hot Start Valve- Checking Hot Start Valve for Leaks

00194 Tools - Pressure Test with VW 1318 -Connecting and Bleeding Pressure Tester VW 1318

00195 Connecting and Bleeding Pressure Tester VW 1318 - Checking System Pressure / Control Pressure (Warm)

00196 Checking and Adjusting Rest Position of Air Flow Sensor Plate - Replacing Pressure Relief and Residual Pressure Valves

00197 Removing and Installing Mixture Control Unit

00198 Disassembling and Assembling Mixture Control Unit

00199 Disassembling and Assembling Mixture Control Unit

00200 Disassembling and Assembling Mixture Control Unit

00201 Removing and Installing Fuel Injectors / Oxygen Sensor

00202 Removing and Installing Oxygen Sensor - Resetting Elapse Mileage Switch Control for AFC Fuel Injection

Repair Manual 04 of 17 Starter Power Supply Ignition

Slide# Contents

00203 List of Contents Section-26 Exhaust System

00204 Replacing Filter Element of Air Pump- Checking Tightness of Exhaust Flanges

00205 Replacing Intermediate and/or Final Mufflers - Single Pipe System

00206 Replacing Intermediate and Final Mufflers Together/Final Muffler - Center and/or Final Mufflers - Twin Pipe System

00207 Replacing Intermediate and Final Mufflers Together/Final Muffler - Center and/or Final Mufflers - Twin Pipe System

00208 List Of Contents Section-27 Starter, Power Supply

00209 Checking Battery

00210 Automatic Cruise Control (Tempostat)

00211 Removing and Installing Tempostat Control / Switch (Steering Column Switch)/ Clutch Pedal Switch

00212 Removing and Installing Vacuum Servo / Cable on Vacuum Servo

00213 Troubleshooting Automatic Cruise Control (Tempostat)

00214 Checking Multiple Pin Plug of Control With Voltmeter or Test Lamp / With Ohmmeter and Ignition Turned Off

00215 Removing and Installing Starter / Tempostat control Unit

00216 Removing and Installing Steering Column Switch, Actuator /Bowden Cable

00217 Removing and Installing Bowden Cable / Clutch Pedal Switch / Troubleshooting

00218 Testing Multi-Pin Plug on Tempostat Control Unit

00219 Alternator, Removing and Installing

00220 List of Contents Section-28 Ignition

00221 Ignition Components

00222 Caution When Replacing Electronic Ignition Systems - Adjusting, Ignition Timing

00223 Adjusting Ignition Timing - Distributor Specifications

00224 Distributor Specifications - Removing and Installing Distributor

00225 Replacing Spark Plugs - removing and Installing Vacuum Unit

00226 Troubleshooting Electronic Ignition Systems

00227 Troubleshooting Electronic Ignition Systems

00228 Troubleshooting Electronic Ignition Systems

00229 Troubleshooting Electronic Ignition Systems

00230 Troubleshooting Electronic Ignition Systems - Ignition Components

00231 Ignition Components - Ignition Adjusting and Testing Values

00232 List of Contents Section-28 Ignition (Cont.)

00233 Adjusting Ignition Timing From ‘80 Models - Checking Ignition Timing

00234 Checking Distributor From ‘80 Models

00235 Ignition Components ‘83 Models

00236 Ignition Adjusting and Testing Values, ‘83 Models - Checking Distributor

00237 Ignition Adjusting and Testing Values, ‘83 Models - Ignition Components

00238 Checking Distributor From ’83 - Equipment Table

00239 Equipment Table

00240 Electronic Ignition System - Cautions When Repairing

00241 Electronic Ignition System

00242 Electronic Ignition System

00243 List of Contents Section-28 Ignition (Cont.)

00244 Removing and Installing Electronic/Transistorized Ignition Control Unit - Car Information

00245 Removing and Installing Electronic/Transistorized Ignition Control Unit / Speed / Reference Mark Sensor

00246 Removing and Installing TDC Sensor

00247 Troubleshooting Electronic Ignition System

00248 Troubleshooting Electronic Ignition System

00249 Troubleshooting Electronic Ignition System

00250 Troubleshooting Electronic Ignition System

00251 Troubleshooting Electronic Ignition System

00252 Troubleshooting Electronic Ignition System

00253 Troubleshooting Electronic Ignition System

00254 Troubleshooting Electronic Ignition System

00255 List of Contents Section-28 Ignition (Cont.)

00256 Equipment Survey ‘85Model (32 Valve Engine)

00257 Replacing Spark Plugs - EIK Control - Unit Coding

00258 Checking the Transmission Protection Switch (Automatic Transmission) - Coding for EZK Control Unit

00259 Checking the Transmission Protection Switch (Automatic Transmission) - Coding for EZK Control Unit - Equipment Table (From ‘88 Club Sport Version)

00260 Equipment Table (From ‘89 GT) - Removing and Installing Ignition Circuit Temperature Sensor

00261 Checking the Ignition Circuit Monitoring Relay

00262 DME - Diagnosing/Troubleshooting (Test Points)

00263 DME - Diagnosing/Troubleshooting (Test Points)

00264 DME - Diagnosing/Troubleshooting (Test Points)

00265 DME - Diagnosing/Troubleshooting (Test Points)

00266 DME - Diagnosing/Troubleshooting (Test Points)

00267 DME - Diagnosing/Troubleshooting (Test Points)

00268 Fault Memory, LH Control Unit S4/GT

00269 LH - Diagnosis/Troubleshooting (Fault Code)

00270 LH - Diagnosis/Troubleshooting (Fault Code)

00271 LH - Diagnosis/Troubleshooting (Fault Code)

00272 LH - Diagnosis/Troubleshooting (Fault Code)

00273 DME - Diagnosing/Troubleshooting (Test Points Cont.)

00274 LH- Diagnosing/Troubleshooting (Fault Code, Cont.)

00275 LH- Diagnosing/Troubleshooting (Fault Code, Cont.)

00276 LH- Diagnosing/Troubleshooting (Fault Code, Cont.)

00277 LH- Diagnosing/Troubleshooting (Fault Code, Cont.)

00278 LH- Diagnosing/Troubleshooting (Fault Code, Cont.)

00279 LH- Diagnosing/Troubleshooting (Fault Code, Cont.)

00280 EZK - Diagnosing/Troubleshooting (Test Points)

00281 EZK - Diagnosing/Troubleshooting (Test Points)

00282 Fault Memory, EZK Control Unit S4/GT

00283 EZK - Diagnosing/Troubleshooting (Test Points Cont.)

00284 EZK - Diagnosing/Troubleshooting (Test Points Cont.)

00285 EZK - Diagnosing/Troubleshooting (Test Points Cont.)

00286 EZK - Diagnosing/Troubleshooting (Test Points Cont.)

00287 EZK - Diagnosing/Troubleshooting (Test Points Cont.)

00288 EZK - Diagnosing/Troubleshooting (Test Points Cont.)

Repair Manual 05 of 17 Automatic Transmission (4 Speed)

Slide# Contents

00289 Section-30 Clutch Control

00290 Technical Data (Up to ‘86 Model)

00291 Technical Data (Up to ‘86 Model)

00292 Technical Data (Up to ‘86 Model) - Tightening Torques

00293 Technical Data (Up to ‘86 Model) - Tightening Torques

 

00294 Section-32 Automatic Clutch, Torque Converter

00295 Removing and Installing Torque Converter

00296 Removing and Installing Torque Converter

00297 Removing and Installing Torque Converter

00298 List of Contents Section-37 Automatic Transmission Actuation Assembly, Housing

00299 Removing and Installing Selector Lever - Cover Frame

00300 Removing and Installing Selector Lever - Cable

00301 Removing and Installing Starter Locking and Backup Light Switch - Adjusting Selector Lever Cable

00302 Removing and Installing Starter Locking and Backup Light Switch / Adjusting

00303 Checking Adjustment of Selector Lever Cable and Starter Locking/Backup Light Switch Bowden Cable for Controlling Pressure, Removing and Installing

00304 Checking Adjustment of Selector Lever Cable and Starter Locking / Adjusting

00305 Removing and Installing Transmission

00306 Removing and Installing Transmission

00307 Removing and Installing Transmission

00308 Adjusting Transmission Suspension - Disassembling and Assembling Front Converter Housing

00309 List of Contents Section-37 Automatic Transmission Actuation Assembly, Housing

00310 Disassembling and Assembling Front Converter Housing

00311 Disassembling and Assembling Front Converter Housing

00312 Disassembling and Assembling Front Converter Housing - ‘87 Models Onward

00313 Disassembling and Assembling Front Converter Housing - ‘87 Models Onward

00314 Removing and Installing Rear Transmission Case

00315 Removing and Installing Rear Transmission Case

00316 Removing and Installing Rear Transmission Case

00317 Removing and Installing Rear Transmission Case

00318 Removing and Installing Rear Transmission Case

00319 Removing and Installing Rear Transmission Case

00320 List of Contents Section-37 Automatic Transmission Actuation Assembly, Housing (Cont.)

00321 Disassembling and Assembling Transmission

00322 Disassembling and Assembling Transmission

00323 Disassembling and Assembling Transmission

00324 Disassembling and Assembling Transmission

00325 Disassembling and Assembling Transmission

00326 Disassembling and Assembling Transmission

00327 Disassembling and Assembling Transmission

00328 Disassembling and Assembling Transmission

00329 Disassembling and Assembling Transmission

00330 List of Contents Section-37 Automatic Transmission Actuation Assembly, Housing (Cont.)

00331 Disassembling and Assembling Transmission

00332 Disassembling and Assembling Transmission

00333 Disassembling and Assembling Transmission

00334 Disassembling and Assembling Transmission

00335 Disassembling and Assembling Transmission

00336 Disassembling and Assembling Transmission

00337 Disassembling and Assembling Transmission

00338 Disassembling and Assembling Transmission

Repair Manual 06 of 17 Automatic Transmission (4 Speed)

Slide# Contents

00339 List of Contents Section-38 Automatic Transmission - Wheels, Control

00340 Checking Transmission Operation

00341 Checking Transmission Operation (Type A28.01)

00342 Checking Transmission Operation (Type A28.01)

00343 Checking Transmission Operation (Type A28.01)

00344 Checking Transmission Operation (Type A28.01)

00345 Checking Transmission Operation (‘87 Models Onward)

00346 List of Contents Section-38 Automatic Transmission - Wheels, Control

00347 Troubleshooting

00348 Troubleshooting

00349 Troubleshooting

00350 Troubleshooting - Faults and Remedies

00351 Troubleshooting

00352 Troubleshooting

00353 List of Contents Section-38 Automatic Transmission - Wheels, Control (Cont.)

00354 Removing and Installing Shift Valve Casing

00355 Disassembling and Assembling Shift Valve Housing

00356 Disassembling and Assembling Shift Valve Housing

00357 Disassembling and Assembling Shift Valve Housing - (‘87 Models Onward)

00358 Disassembling and Assembling Shift Valve Housing - (‘87 Models Onward)

00359 Disassembling and Assembling Shift Valve Housing - (‘87 Models Onward)

00360 Disassembling and Assembling Shift Valve Housing - (‘87 Models Onward)

00361 Removing and Installing Lower Cover

00362 List of Contents Section-38 Automatic Transmission - Wheels, Control (Cont.)

00363 Disassembling and Assembling Lower Cover

00364 Disassembling and Assembling Lower Cover

00365 Replacing ATF and Filter

00366 Changing ATF and Filter

00367 List of Contents Section-38 Automatic Transmission - Wheels,Control (Cont.)

00368 Removing and Installing Governor - Flushing ATF Cooler and Lines

00369 Removing and Installing Governor - Checking Governor

00370 Removing and Installing Vacuum Modulator / Primary Pump

00371 Removing and Installing Primary Pump

00372 Removing and Installing Primary Pump

Slide# Contents

00373 Removing and Installing Primary Pump - Disassembling and Assembling Secondary Pump

00374 Disassembling and Assembling Secondary Pump / Gear Assembly

00375 Disassembling and Assembling Gear Assembly

00376 Disassembling and Assembling Gear Assembly

00377 Disassembling and Assembling Gear Assembly

00378 List of Contents Section-38 Automatic Transmission - Wheels, Control (Cont.)

00379 Disassembling and Assembling One-Way Clutch

00380 Disassembling and Assembling One-Way Clutch

00381 Disassembling and Assembling One-Way Clutch

00382 Disassembling and Assembling One-Way Clutch - Clutch K1

00383 Disassembling and Assembling One-Way Clutch - Clutch K1

00384 Disassembling and Assembling One-Way Clutch - Clutch K1

00385 Disassembling and Assembling One-Way Clutch - Clutch K2

00386 Disassembling and Assembling One-Way Clutch - Clutch K2

00387 Disassembling and Assembling One-Way Clutch - Clutch K2

00388 Disassembling and Assembling One-Way Clutch - Clutch K2

00389 List of Contents Section-39 Differential/Transaxle System

00390 Removing and Installing Final Drive

00391 Removing and Installing Final Drive

00392 Removing and Installing Final Drive

00393 Disassembling and Assembling Final Drive

00394 Disassembling and Assembling Final Drive

00395 Disassembling and Assembling Final Drive / Differential

00396 Disassembling and Assembling Final Drive / Differential

00397 Disassembling and Assembling Final Drive / Differential

00398 Disassembling and Assembling Final Drive / Bearing Assembly

00399 Disassembling and Assembling Final Drive / Bearing Assembly

00400 Disassembling and Assembling Final Drive - Determining Thickness of Shims for Bearing Assembly

00401 List of Contents Section-39 Differential/Transaxle System (Cont.)

00402 Adjusting Drive Pinion and Ring Gear

00403 Adjusting Drive Pinion and Ring Gear

00404 Adjusting Drive Pinion and Ring Gear

00405 Adjusting Drive Pinion and Ring Gear

00406 Adjusting Drive Pinion and Ring Gear

00407 Adjusting Drive Pinion and Ring Gear

00408 Disassembling and Assembling Central Tube

00409 Checking Central Tube

Repair Manual 07 of 17 Manual Transmission (5 Speed)

Slide# Contents

00410 List of Contents Section-30 Manual Transmission (5Speed)

00411 5-Speed Manual Gearbox Type G28 - Technical Data

00412 Torque Specifications for Manual Transmission

00413 List of Contents Section-34 Mech. Gear-Shift System - Actuating, Housing

00414 Disassembling and Assembling Transmission

00415 Disassembling and Assembling Transmission

00416 Disassembling and Assembling Transmission

00417 Disassembling and Assembling Transmission

00418 Disassembling and Assembling Transmission

00419 Disassembling and Assembling Transmission

00420 Disassembling and Assembling Transmission

00421 List of Contents Section-34 Mech. Gear-Shift System - Actuating, Housing (Cont.)

00422 Disassembling and Assembling Manual Transmission (‘87 Model Onward)

00423 Disassembling and Assembling Manual Transmission (‘87 Model Onward)

00424 Disassembling and Assembling Manual Transmission (‘87 Model Onward)

00425 Disassembling and Assembling Manual Transmission (‘87 Model Onward)

00426 Disassembling and Assembling Manual Transmission (‘87 Model Onward)

00427 Disassembling and Assembling Manual Transmission (‘87 Model Onward)

00428 List of Contents Section-34 Mech. Gear-Shift System - Actuating, Housing (Cont.)

00429 Adjusting Shift Forks

00430 Adjusting Shifts

00431 Adjusting Gearshift (“86 Models Onward)

00432 Adjusting Gearshift (“86 Models Onward)

00433 Disassembling and Assembling Upper Transmission Cover with Reverse Gear Arrest (“87 Models Onward)

00434 List of Contents Section-35 Mech. Gear-Shift System - Gears, Shafts

00435 Disassembling and Assembling Drive Shaft

00436 Disassembling and Assembling Drive Shaft

00437 Disassembling and Assembling Drive Pinion

00438 Disassembling and Assembling Drive Pinion

00439 Disassembling and Assembling Drive Pinion

00440 Disassembling and Assembling Drive Pinion

00441 Disassembling and Assembling Drive / Countershaft

00442 Disassembling and Assembling Drive / Countershaft

00443 Disassembling and Assembling Drive / Countershaft

00444 Disassembling and Assembling Drive / Layshaft (‘87 Models Onward)

00445 List of Contents Section-39 Differential/Transaxle System

Slide# Contents

00446 Removing and Installing Differential

00447 Removing and Installing Differential

00448 Removing and Installing Differential

00449 Measuring the Plate Wear on the Proportional-Slip Differential

00450 Removing and Installing the Proportional-Slip Differential

00451 Removing and Installing the Proportional-Slip Differential

00452 Removing and Installing the Proportional-Slip Differential “ - Bleeding Hydraulics of (PSD)

00453 Disassembling and Assembling Differential

00454 Disassembling and Assembling Differential

00455 Disassembling and Assembling Differential

00456 Disassembling and Assembling Limited-Slip Differential (40% Lock-up)

00457 List of Contents Section-39 Differential/Transaxle System (Cont.)

00458 Disassembling and Assembling Limited-Slip Differential (40% Lock-up)

00459 Disassembling and Assembling Limited-Slip Differential (40% Lock-up)

00460 Disassembling and Assembling Limited-Slip Differential (40% Lock-up)/ Proportional-Slip Differential

00461 Disassembling and Assembling Limited-Slip Differential Proportional-Slip Differential

00462 Disassembling and Assembling Limited-Slip Differential Proportional-Slip Differential

00463 Disassembling and Assembling Limited-Slip Differential Proportional-Slip Differential

00464 Disassembling and Assembling Limited-Slip Differential Proportional-Slip Differential

00465 Disassembling and Assembling Limited-Slip Differential - Adjusting Pinion and Ring Gear

00466 List of Contents Section-39 Differential/Transaxle System (Cont.)

00467 Determining Thickness of Shim S5

00468 Drive Shaft and Ring Gear, Adjusting - Adjusting Drive Pinion and Ring Gear

00469 Adjusting Drive Pinion and Ring Gear

00470 Adjusting Drive Pinion and Ring Gear

00471 Adjusting Drive Pinion and Ring Gear

00472 Adjusting Drive Pinion and Ring Gear

00473 Adjusting Drive Pinion and Ring Gear

Repair Manual 08 of 17 Automatic Transmission (3 Speed)

Slide# Contents

00474 List of ContentsSection-30 Clutch, Control

00475 Technical Data (3 Speed Automatic Transmission)

00476 Torque Specifications

00477 Torque Specifications

00478 Technical Data (Ratios)

00479 List of Contents Section-32 Automatic Clutch, Torque Converter

00480 Removing and Installing Torque Converter

00481 Removing and Installing Torque Converter

00482 Removing and Installing Torque Converter

00483 List of Contents Section-37 Automatic Transmission - Actuation Assembly, Housing

00484 Removing and Installing Transmission

00485 Removing and Installing Transmission

00486 Removing and Installing Transmission

00487 Removing and Installing Transmission

00488 Removing and Installing Selector Lever Cable

00489 Removing and Installing Selector Lever Cable Cover Frame

00490 Adjusting Selector Lever Cable - Check Adjustment of Selector Lever Cable and Starter Interlock/backup Light Switch

00491 Removing and Installing Control Pressure Cable / Adjusting

00492 Adjusting Starter Interlock and Backup Light Switches

00493 List of Contents Section-37 Automatic Transmission - Actuation Assembly, Housing (Cont.)

00494 Disassembling and Assembling Front Converter Housing

00495 Disassembling and Assembling Front Converter Housing

00496 Removing and Installing Final Drive Housing and Rear Converter Housing

00497 Removing and Installing Final Drive Housing and Rear Converter Housing

00498 Removing and Installing Final Drive Housing and Rear Converter Housing

00499 Removing and Installing Rear Transmission Case and Rear Converter Housing

00500 Removing and Installing Rear Transmission Case and Rear Converter Housing - Disassembling and Assembling Rear Converter Housing

00501 Disassembling and Assembling Rear Converter Housing

00502 Disassembling and Assembling Final Drive Housing

00503 Disassembling and Assembling Final Drive Housing

00504 List of Contents Section-37 Automatic Transmission - Actuation Assembly, Housing (Cont.)

00505 Disassembling and Assembling Transmission

00506 Disassembling and Assembling Transmission

00507 Disassembling and Assembling Transmission

00508 Disassembling and Assembling Transmission

00509 Disassembling and Assembling Transmission

00510 Disassembling and Assembling Transmission Case

00511 Disassembling and Assembling Transmission Case

00512 Disassembling and Assembling Transmission Case

00513 Disassembling and Assembling Transmission Case - Installing Stripped Automatic Transmission

00514 Installing Stripped Automatic Transmission

00515 List of Contents Section-38 Automatic Transmission - Wheels, Control

00516 Checking Function (Tools)

00517 Checking Function (Stall Speed)

00518 Checking Function (Pressure Test)

00519 Checking Function (Modulating /Governor Pressure)

00520 Checking Function - Troubleshooting

00521 Troubleshooting

00522 Troubleshooting

00523 Troubleshooting

00524 Troubleshooting

00525 Removing and Installing Shift Valve Housing

00526 Removing and Installing Shift Valve Housing

00527 List of Contents Section-38 Automatic Transmission - Wheels, Control (Cont.)

00528 Replacing ATF and Filter

00529 Replacing ATF and Filter - Flushing ATF Cooler and Lines

00530 Disassembling and Assembling Centrifugal Governor

00531 Disassembling and Assembling Centrifugal Governor

00532 Disassembling and Assembling Gear Assembly

00533 Disassembling and Assembling Gear Assembly

00534 Disassembling and Assembling Gear Assembly

00535 Disassembling and Assembling Gear Assembly

00536 List of Contents Section-38 Automatic Transmission - Wheels, Control (Cont.)

00537 Disassembling and Assembling Clutch K1

00538 Disassembling and Assembling Clutch K1

00539 Disassembling and Assembling Clutch / K2

00540 Disassembling and Assembling Clutch / K2

00541 Disassembling and Assembling Clutch / K2

00542 List of Contents Section-39 Differential/Transaxle System

00543 Removing and Installing Final Drive for Automatic Transmission

00544 Removing and Installing Final Drive for Automatic Transmission

00545 Removing and Installing Final Drive for Automatic Transmission - Disassembling and Assembling Bearing Assembly

00546 Disassembling and Assembling Bearing Assembly for Automatic Transmission

00547 Disassembling and Assembling Bearing Assembly for Automatic Transmission

00548 Adjusting Drive Pinion and Ring Gear (Automatic Transmission)

00549 Adjusting Drive Pinion and Ring Gear (Automatic Transmission)

00550 Adjusting Drive Pinion and Ring Gear (Automatic Transmission)

00551 Adjusting Drive Pinion and Ring Gear (Automatic Transmission)

00552 Adjusting Drive Pinion and Ring Gear (Automatic Transmission)

00553 List of Contents Section-39 Differential/Transaxle System (Cont.)

00554 Removing and Installing Central Tube (Automatic Transmission)

00555 Removing and Installing Central Tube (Automatic Transmission)

00556 Removing and Installing Central Tube (Automatic Transmission)

00557 Removing and Installing Central Tube (Automatic Transmission)

00558 Checking Central Shaft (Automatic Transmission)

00559 Adjusting Drive Plate (Automatic Transmission)

00560 Adjusting Drive Plate (Automatic Transmission)

Repair Manual 09 of 17 Suspension Steering

Slide# Contents

00561 List of Contents Section-40 Front Wheel Suspension

00562 Technical Data - Tightening Torques (Front Axle)

00563 Technical Data - Tightening Torques (Front Axle)

00564 Notes on Front Axle, (‘86 Models Onward)

00565 Disassembling and Assembling Wheel Suspension - Until End of Model Year ‘85

00566 Disassembling and Assembling Wheel Suspension - Until End of Model Year ‘85

00567 Disassembling and Assembling Wheel Suspension - Until End of Model Year ‘85

00568 Disassembling and Assembling Wheel Suspension - Until End of Model Year - ‘86 Model Onward

00569 Disassembling and Assembling Wheel Suspension - Until End of Model Year - ‘86 Model Onward

00570 Disassembling and Assembling Wheel Suspension - Until End of Model Year - ‘86 Model Onward

00571 List of Contents Section-40 Front Wheel Suspension (Cont.)

00572 Disassembling and Assembling Wheel Suspension - Before and After ‘86

00573 Disassembling and Assembling Wheel Suspension - Before and After ’86 Wheel Suspension Components - Installation Overview

00574 Disassembling and Assembling Wheel Suspension - Before and After ’86 Wheel Suspension Components - Installation Overview

00575 Modifications to Mountings

00576 Modifications to Mountings - (‘86 Models Onward) - Closing Slots in Ball Joints

00577 Inspecting Protective Caps of Ball Joints on Control Arms and Track RodsModified Steering Knuckle, Cars With Floating Brake Calipers

00578 Disassembling and Assembling Wheel Bearing

00579 Disassembling and Assembling Wheel Bearing

00580 Disassembling and Assembling Wheel Bearing

00581 Disassembling and Assembling Wheel Bearing

00582 List of Contents Section-40 Front Wheel Suspension (Cont.)

00583 Removing and Installing Spring Strut / Disassembling and Assembling

00584 Disassembling and Assembling Non-Adjustable Spring Strut

00585 Disassembling and Assembling Non-Adjustable Spring Strut

00586 Disassembling and Assembling Adjustable and Non-Adjustable Spring Strut

00587 Disassembling and Assembling Adjustable and Non-Adjustable Spring Strut

00588 Disassembling and Assembling Adjustable Non-Adjustable Spring Struts - Coil Springs for Adjustable Spring Struts

00589 Coil Springs for Adjustable Spring Struts - Non-Adjustable Spring Struts

00590 Coil Springs for Non-Adjustable Struts / Effects on Car Height - Dampers - Installation Overview

00591 List of Contents Section-42 Rear Wheel Suspension, Articulated Shaft

00592 Technical Data - Tightening Torques

00593 Disassembling and Assembling Rear Suspension - Tightening Torques

00594 Disassembling and Assembling Rear Suspension - Tightening Torques

00595 Disassembling and Assembling Rear Suspension - Wheel Suspension

00596 Disassembling and Assembling Rear Suspension / Hub Assembly

00597 Disassembling and Assembling Rear Suspension / Hub Assembly

00598 Disassembling and Assembling Hub Assembly

00599 Disassembling and Assembling Hub Assembly - Replacing Upper Control Arm Mount

00600 Removing and Installing Spring Strut

00601 List of Contents Section-42 Rear Wheel Suspension, Articulated Shaft

00602 Disassembling and Assembling Spring Strut

00603 Disassembling and Assembling Spring Strut

00604 Disassembling and Assembling Spring Strut

00605 Disassembling and Assembling Spring Strut - Damper - Installation Overview

00606 Disassembling and Assemble Axle Shaft - Removing and Installing Axle Shaft

00607 Disassembling and Assemble Axle Shaft - Removing and Installing Axle Shaft

00608 Disassembling and Assemble Axle Shaft - Removing and Installing Axle Shaft

00609 Disassembling and Assemble Axle Shaft - Removing and Installing Axle Shaft

00610 Removing and Installing Rear Axle Assembly

00611 Removing and Installing Rear Axle Assembly

00612 List of Contents Section-44 Wheels, Tires, Measuring Vehicle

00613 Wheels and Tires

00614 Wheels and Tires

00615 Wheel Alignment Measuring Data - Specimen Measuring Chart

00616 Wheel Alignment

00617 Wheel Alignment

00618 Wheel Alignment

00619 Wheel Alignment - Checking Wheel Rims

00620 General Assembly Information, Tires

00621 General Assembly Information, Tires - Balancing

00622 Wheel Balancing

00623 Wheel Balancing

00624 List of Contents Section-44 Wheels, Tires, Measuring Vehicle (Cont.)

00625 Wheel Balancing

00626 Wheel Balancing

00627 Removing and Installing Wheels on Car

00628 Tire Pressure Warning System - Diagrammatic View

00629 Tire Pressure Warning System - System Components

00630 RDK - Possible Fault Displays and Their Causes

00631 Tire Pressure on Cars With RDK

00632 Tire Pressure on Cars With RDK - Quick Test of RDK

00633 Removing and Installing Pressure Operated Switches

00634 Removing and Installing Pressure Operated Switches / High Frequency Sensor

00635 List of Contents Section-44 Wheels, Tires, Measuring Vehicle (Cont.)

00636 Removing and Installing RDK Control Unit - Connections at RDK Control Unit Plug

00637 Notes on Troubleshooting - Tire Pressure Warning System

00638 Tire Pressure Warning System RDK Diagnosis

00639 Tire Pressure Warning System RDK Diagnosis

00640 Tire Pressure Warning System RDK Diagnosis

00641 Tire Pressure Warning System RDK Diagnosis

00642 Tire Pressure Warning System RDK Diagnosis

00643 Tire Pressure Warning System RDK Diagnosis

00644 Tire Pressure Warning System RDK Diagnosis

00645 List of Contents Section-48 Steering

00646 Technical Data - Torque Specifications

00647 Removing and Installing Steering Gear

00648 Removing and Installing Steering Gear

00649 Removing and Installing Steering Gear

00650 Removing and Installing Steering Gear / Steering Stop Versions

00651 Steering Stop Versions - Installation Overview

00652 List of Contents Section-48 Steering (Cont.)

00653 Removing and Installing Power Steering Pump

00654 Replacing Seals for Aluminum Power Steering Pump

00655 Replacing Seals for Aluminum Power Steering Pump

00656 Replacing Seals for Aluminum Power Steering Pump

00657 Replacing Seals for Aluminum Power Steering Pump

00658 Notes of Power Steering, Checking Drive Belt Tension / Fluid Level / Leaks

00659 Bleeding Steering System

00660 List of Contents Section-48 Steering (Cont.)

00661 Checking Hydraulic Function of Steering (Pressure Test)

00662 Checking Hydraulic Function of Steering (Pressure Test)

00663 Checking Hydraulic Function of Steering - Removing and Installing Steering Wheel

00664 Repairing Steering and Intermediate Shafts, With Steering Tube

00665 Repairing Steering and Intermediate Shafts, With Steering Tube

00666 Repairing Steering and Intermediate Shafts, With Steering Tube

00667 Repairing Steering and Intermediate Shafts, With Steering Tube

00668 Repairing Steering and Intermediate Shafts, With Steering Tube

00669 List of Contents Section-48 Steering (Cont.)

00670 Repairing Steering and Intermediate Shafts, With Steering Tube

00671 Repairing Steering and Intermediate Shafts, With Steering Tube

00672 Repairing Steering and Intermediate Shafts, With Steering Tube - Replacing Upper Steering Shaft Bearing

00673 Replacing Upper steering Shaft Bearing

Repair Manual 10 of 17 Brakes, Body

Slide# Contents

00674 List of Contents Section-45 Anti-Skid System

00675 General Information - ABS

00676 Design – ABS Components - ABS

00677 Components - ABS - Important Notes for Troubleshooting and ABS Test Program

00678 Important Information for Working on Cars With ABS - Removing and Installing Hydraulic Unit

00679 Removing and Installing Hydraulic Unit

00680 Removing and Installing Electronic Control Unit

00681 Removing and Installing Relays

00682 Removing and Installing Sensors

00683 Removing and Installing Speed Sensors - ‘86 Models Onward

00684 Removing and Installing Speed Sensors - ‘86 Models Onward

00685 List of Contents Section-46 Brake - Brake Mechanics

00686 General Braking Systems, Until End of ‘85 - Technical Data

00687 Technical Data - ‘86 Model Onward

00688 Technical Data - ‘86 Model Onward

00689 Torque Specifications

00690 Checking Thickness of Brake Pads - Removing and Installing Brake Pads (Floating Frame Caliper Disk Brakes)

00691 Removing and Installing Brake Pads (Floating Frame Caliper Disk Brakes)

00692 Removing and Installing Brake Pads (Floating Frame Caliper Disk Brakes)

00693 Removing and Installing Brake Pads (Floating Frame Caliper Disk Brakes) (Four Piston Fixed Caliper Disk Brakes)

00694 Removing and Installing Brake Pads (Floating Frame Caliper Disk Brakes) (Four Piston Fixed Caliper Disk Brakes)

00695 Removing and Installing Brake Pads (Floating Frame Caliper Disk Brakes) (Four Piston Fixed Caliper Disk Brakes) Removing and Installing Brake Pedal

00696 List of Contents Section-46 Brake - Brake Mechanics (Cont.)

00697 Adjusting Brake Pressure Rod (Until End of ‘85) - (‘86 Models Onward)

00698 Checking Stoplamp Switch Setting - Disassembling and Assembling Front Wheel Brake

00699 Disassembling and Assembling Front Wheel Brake / Rear Wheel Brake

00700 Disassembling and Assembling Front Wheel Brake / Rear Wheel Brake

00701 Checking Brake Disc Lateral Run out / Thickness

00702 Disassembling and Assembling Parking Brake Lever

00703 Disassembling and Assembling Parking Brake Lever, Checking and Adjusting / Parking Brake

00704 List of Contents Section-47 Brake - Hydraulic System

00705 Tightening Torques

00706 Notes on Braking System From ‘86 Onward

00707 Notes on Braking System From ‘86 Onward

00708 Disassembling and Assembling Floating Frame Caliper

00709 Disassembling and Assembling Floating Frame Caliper

00710 Disassembling and Assembling Floating /Fist Caliper

00711 Disassembling and Assembling Floating Frame Caliper

00712 Disassembling and Assembling Floating Frame Caliper

00713 Replacing Dampers and Slides - Removing and Installing Brake Master Cylinder

00714 Removing and Installing Brake Master Cylinder

00715 List of Contents Section-47 Brake - Hydraulic System (Cont.)

00716 Removing and Installing Brake Booster

00717 Removing and Installing Pressure Regulator

00718 Braking Force Regulators - Installation Overview (Until End of ‘83) / (‘84 Onward)

00719 Testing Braking Force Regulator

00720 Testing Braking Force Regulator - Notes on Bleeding Brakes and Changing Fluid

00721 Bleeding Brakes / Replacing Fluid

00722 List of Contents Section-50 Body, Front

00723 Special Tools and Shop Materials for Body Repairs

00724 Special Tools and Shop Materials for Body Repairs

00725 Repair Control Dimensions

00726 Precautions When Working on Cars With Electronic Control Units

00727 Replacing Part of Front Wheel House

00728 Replacing Part of Front Wheel House

00729 Replacing Front End Partially

00730 Replacing Front End Partially

00731 Modifications on Body Front End

00732 List of Contents Section-51 Body Center Section Section-53 Body, Rear

00733 Replacing Door Entrance Rail

00734 List of Contents Section-53 Body, Rear

00735 Replacing Tail Panel and Fender

00736 Replacing Tail Panel and Fender

00737 Replacing Fender End Section

00738 Body Repairs to Foam-Filled Cavities

00739 List of Contents Section-55 Lids

00740 Removing and Installing Engine Hood Cable

00741 Replacing Latch on Rear Lid Upper Section - Removing and Installing Electric Rear Lid Unlocking Device

00742 List of Contents Section-57 Doors

00743 Removing and Installing Door

00744 Removing and Installing Door Window Regulator

00745 Removing and Installing Door / Door Lock

00746 Checking Door Central Locking System

00747 Checking Door Central Locking System

00748 Checking Door Central Locking System

00749 Checking Door Central Locking System

00750 Replacing Door Lock Cylinder

00751 List of Contents Section-57 Doors (Cont.)

00752 Modification on Rotary Knob Lock

00753 Modification on Unfinished Door Shell - Troubleshooting Central Locking System from ‘80 Model

00754 Troubleshooting Central Locking System from ‘80 Model

00755 Troubleshooting Central Locking System from ‘80 Model - Changes on Unfinished Doors and Lock Cylinders

00756 Changes on Unfinished Doors and Lock Cylinders

 

Repair Manual 11 of 17 Body

Slide# Contents

00757 List of Contents Section-60 Sliding Roof

00758 Removing and Installing Power Sun Roof

00759 Removing and Installing Power Sun Roof / Drive Motor and Gearbox for Sun Roof

00760 Removing and Installing Wind Deflector for Sun Roof / Gates, Guide, Cable and Guide Rails

00761 Removing and Installing Gates, Guide, Cable and Guide Rails

00762 List of Contents Section-63 Bumpers

00763 Removing and Installing Bumper

00764 Removing and Installing Bumper / Nose Panel, ‘87 Models Onward

00765 Removing and Installing Bumper Nose Panel, ‘87 Models Onward - Disassembling and Assembling Bumpers

00766 Disassembling and Assembling Bumpers

00767 Disassembling and Assembling Bumpers

00768 Disassembling and Assembling Bumpers

00769 List of Contents Section-64 Glasses, Window Control

00770 Removing and Installing Window Control Switches - Installing Adhesive Plate for Inside Rear View Mirror

00771 Removing and Installing Windshield

00772 Removing and Installing the Bonded Windshield

00773 Removing and Installing the Bonded Windshield

00774 Removing and Installing the Bonded Windshield

00775 Removing and Installing the Bonded Windshield

00776 Removing and Installing the Rear Side Window

00777 Removing and Installing the Rear Side Window

00778 Removing and Installing the Rear Side Window

00779 List of Contents Section-66 Exterior Equipment

00780 Paint Colors ‘78 Models/‘80 Models

00781 Paint Colors ‘82 Models / ‘84 Models

00782 Paint Colors ‘85 Models /‘ 86 Models Onward

00783 Paint Colors ‘87 Models Onward / ‘89 Models Onward

00784 Paint Colors ‘90 Models Onward ‘91 Models Onward

00785 Removing and Installing Side Guard Strips

00786 Service Installing Side Guard Strips - Removing and Installing Front Spoiler 928S

00787 Removing and Installing Front Spoiler 928S

00788 Removing and Installing Rear Spoiler

00789 Removing and Installing Rear Spoiler 928S

00790 Removing and Installing / Outside Mirror

00791 List of Contents Section-66 Exterior Equipment (Cont.)

00792 Removing and Installing Outside Mirror

00793 Service and Installing Outside Mirror On Passenger’s Door

00794 Service and Installing Outside Mirror On Passenger’s Door (Electrical Connections)

00795 Service Installing Outside Mirror on Passenger’s Door - Removing and Installing Sill Covers

00796 Removing and Installing Sill Covers

00797 Removing and Installing Sill Covers

00798 Removing and Installing Rear Spoiler (S4)

00799 Removing and Installing Front Air Dam (S4)

00800 Fitting the Club Sport Emblem

00801 List of Contents Section-68 Interior Equipment

00802 Removing and Installing Rear Side Trim Panel - Safety Regulations for Handling Airbag Vehicles

00803 Safety Regulations for Handling Airbag Vehicles - Removing and Installing Airbag Steering Wheel

00804 Removing and Installing Airbag Components

00805 Removing and Installing Airbag Components (Front Sensors)

00806 Airbag Components - Checking Operational Readiness of Airbag System

00807 Checking the Safety Belts

00808 List of Contents Section-72 Seat Frames

00809 Removing and Installing Electric Seat

00810 Removing Seat Backrest Motor - Disassembling Seat Controls

00811 Disassembling Left Control Half and Removing Axial Seat Control Motor Right Seat Height

00812 Seat and Mirror Position Control System ‘87 Models Onward

00813 Seat and Mirror Position Control System ‘87 Models Onward Method of Operation

00814 Seat Control Unit, Plug Assignment

00815 Checking Seat and Mirror Position Control System

00816 Checking Seat and Mirror Position Control System

00817 Plug Assignment, Mirror Control Unit

00818 Checking Mirror Control Unit

00819 Checking Mirror Control Unit / Control Panel

00820 List of Contents Section-72 Seat Frames (Cont.)

00821 Electrically Adjustable Seat - ‘87

00822 Electrically Adjustable Seat - ‘87

00823 Electrically Adjustable Seat - ‘87

00824 Electrically Adjustable Seat - ‘87

00825 Calibrating Controllable Seat Heating

Repair Manual 12 of 17 Heater, AC

Slide# Contents

00826 Section-80 Heating

00827 Heater, Blower, Air Distribution Housing

00828 List of Contents Section-87 Air Conditioner

00829 List of Contents Section-87 Air Conditioner

00830 Specifications - Tightening Torques

00831 Safety Regulations for Handling the Refrigerant R-12 - Characteristics

00832 Refrigerant System Layout - Vacuum System Layout

00833 Tools

00834 Refrigerant - Handling Service Unit Description

00835 Handling Service Unit Description / Operation Checking Service Unit for Leaks - Charging and Connecting Service Unit

00836 Draining / Evacuation and Fast-Flushing of the Air-Conditioning System

00837 Flushing the Air-Conditioning System

00838 Flushing the Air-Conditioning System

00839 Section-87 Air Conditioner

00840 List of Contents Section-87 Air Conditioner (Cont.)

00841 Installation Work on the Air-Conditioning System

00842 Installation Work on the Air-Conditioning System

00843 Installation Work on the Air-Conditioning System

00844 Installation Work on the Air-Conditioning System

00845 Section-87 Air Conditioner

00846 List of Contents Section-87 Air Conditioner (Cont.)

00847 Removing and Installing Heater/ Air Conditioner

00848 Removing and Installing Heater/ Air Conditioner

00849 Removing and Installing Heater/ Air Conditioner

00850 Removing and Installing Heater/ Air Conditioner

00851 Removing and Installing Heater/ Air Conditioner

00852 Removing and Installing Heater/ Blower

00853 Removing and Installing Blower / Intake Housing

00854 Disassembling and Assembling Heater / Air Conditioner

00855 Disassembling and Assembling Heater / Air Conditioner

00856 Disassembling and Assembling Heater / Air Conditioner

00857 Section-87 Air Conditioner

00858 List of Contents Section-87 Air Conditioner (Cont.)

00859 Removing and Installing Condenser Fan / Frigen (Accumulator) Tank

00860 Removing and Installing Condenser

00861 Removing and Installing Compressor

00862 Service Installing Air-Conditioner

00863 Service Installing Air-Conditioner

00864 Service Installing Air-Conditioner

00865 Service Installing Air-Conditioner

00866 Service Installing Air-Conditioner

00867 Service Installing Air-Conditioner

00868 Service Installing Air-Conditioner

00869 Section-87 Air Conditioner

00870 List of Contents Section-87 Air Conditioner (Cont.)

00871 Service Installing Air-Conditioner (Compressor)

00872 Service Installing Air-Conditioner (Compressor)

00873 Service Installing Air-Conditioner (Compressor)

00874 Service Installing Air-Conditioner (Compressor)

00875 Service Installing Air-Conditioner (Compressor)

00876 Service Installing Air-Conditioner (Compressor)

00877 Service Installing Air-Conditioner (Compressor)

00878 Service Installing Air-Conditioner (Compressor)

00879 Section-87 Air-Conditioner

00880 List of Contents Section-87 Air Conditioner (Cont.)

00881 Disassembling and Assembling Compressor

00882 Disassembling and Assembling Compressor

00883 Disassembling and Assembling Compressor

00884 Disassembling and Assembling Compressor

00885 Disassembling and Assembling Compressor

00886 Disassembling and Assembling - Regulators and Control Unit for Automatic Air Conditioner

00887 Regulators and Control Unit for Automatic Air Conditioner

00888 Regulators and Control Unit for Automatic Air Conditioner

00889 Disassembling and Assembling Center Nozzle and Switch - Automatic Air Conditioner

00890 Technical Data

00891 Section-87 Air-Conditioner

00892 List of Contents Section-87 Air Conditioner (Cont.)

00893 Tightening Torques - Disassembling and Assembling Heater - Air Conditioner

00894 Disassembling and Assembling Heater - Air Conditioner

00895 Disassembling and Assembling Heater - Air Conditioner

00896 Removing and Installing Air Conditioner

00897 Removing and Installing Air Conditioner Compressor

00898 Removing and Installing Air Conditioner Condenser

00899 Removing and Installing Air Conditioner Expansion Valve, Distribution of Oil - Vacuum System Schematics

00900 Checking Vacuum System - Flap Position Program

00901 Flap Position Program / Checking

00902 Flap Position Program / Checking

00903 Section-87 Air-Conditioner

00904 List of Contents Section-87 Air Conditioner (Cont.)

00905 Checking Operating Switch

00906 Checking Operating Switch - Testing Setting Motor

00907 Testing Setting Motor - Adjusting Temperature Mixture Flaps

00908 Pressure and Temperature Specifications

00909 Troubleshooting

00910 Auxiliary Air Conditioner

00911 Auxiliary Air Conditioner

00912 Auxiliary Air Conditioner

00913 Removing and Installing Magnetic Clutch

00914 Removing and Installing Magnetic Clutch

00915 Removing and Installing Magnetic Clutch

00916 Removing and Installing Magnetic Clutch

Repair Manual 13 of 17 Electrical Equipment

Slide# Contents

00917 List of Contents Section-90 Instruments, Gear Shift Consumption Indicator, Alarm System

00918 Precautions When Working on Cars With Electronic Control Units

00919 Location of Relays and Electronic Controls in Car

00920 Location of Relays and Electronic Controls in Car

00921 Location of Relays and Electronic Controls in Car

00922 Removing and Installing / Disassembling and Assembling Instrument Cluster

00923 Disassembling and Assembling Instrument Cluster - Removing and Installing Clock

00924 Troubleshooting Car Radio

00925 Troubleshooting Car Radio

00926 Troubleshooting Car Radio

00927 Measuring Resistance on Antenna - Removing Mask for Radio Opening

00928 List of Contents Section-90 Instruments, Gear Shift Consumption Indicator, Alarm System (Cont.)

00929 Instrument Cluster from ‘79 Models - Location of Fuses and Relays in Cars From ’80

00930 Location of Fuses and Relays in Car From ‘80 Models

00931 Removing and Installing Radio (Digital Radio Bamburg QTS)

00932 Checking Economy Control

00933 Troubleshooting Central Informer

00934 Troubleshooting Central Informer / Function Test - Connection Plan (Black Plug)

00935 Central Informer Connection Plan (Yellow Plug)

00936 Single Component Function Test

00937 Single Component Function Test

00938 Single Component Function Test

00939 Single Component Function Test

00940 List of Contents Section-90 Instruments, Gear Shift Consumption Indicator, Alarm System (Cont.)

00941 Alarm System 928

00942 Alarm System 928

00943 Alarm System 928

00944 Alarm System 928- Service Installing Blaupunkt SQR 22 Radio

00945 Service Installing Blaupunkt 22 Radio

00946 Upshift Indicator

00947 Checking Burglar Alarm / Auxiliary Control Unit

00948 Backlit Instrument Cluster, Removing and Installing

00949 List of Contents Section-91 Radio, Telephone, Bordcomputer

00950 Facilities for Subsequent Telephone Installation

00951 Facilities for Subsequent Telephone Installation

00952 Facilities for Subsequent Telephone Installation

00953 Telephone Pre-Preparation

00954 Facilities for Subsequent telephone Installation - Retrofitting CD Player from ‘89 Onward

00955 List of Contents Section-92 Windshield Wiper and Washer

00956 Adjusting Headlight Cleaner Jets - Service Installing Rear Window Wiper

00957 Service Installing Rear Window Wiper

00958 Service Installing Rear Window Wiper - Removing and Installing Windshield Wipers Beginning With ‘83 Models

00959 Removing and Installing Windshield Wipers Beginning With ‘83 Models

00960 Removing and Installing Windshield Wipers Beginning With ‘83 Models

00961 List of Contents Section-94 Exterior Lights, Lamps, Switches

00962 Bulb Chart - Adjusting Main Headlight Beams

00963 Adjusting Extra Headlight and Fog Light Beams - Removing and Installing Steering Column Switch

00964 Removing and Installing Switch in Instrument Cover / Headlights

00965 Removing and Installing Main Headlights - Checking Headlight Vertical Aim Control

00966 Checking Headlight Vertical Aim Control - Removing and Installing Headlight Vertical Aim Control

00967 Removing and Installing Headlight Vertical Aim Control

00968 Removing and Installing Headlight Vertical Aim Control

00969 List of Contents Section-96 Interior Lights, Lamps, Switches

00970 Bulb Chart - Keyboard Variations for Rest of World

00971 Keyboard Variations USA

Repair Manual 14 of 17 Electric Wiring Diagrams

Slide# Contents

00972 List of Contents Section-97 Cables (928S ‘85 Model)

00973 Wiring Diagram - Type 928S ‘85 Model Page #1

00974 Wiring Diagram - Type 928S ‘85 Model Page #2

00975 Wiring Diagram - Type 928S ‘85 Model Page #3

00976 Wiring Diagram - Type 928S ‘85 Model Page #4

00977 Wiring Diagram - Type 928S ‘85 Model Page #5

00978 Wiring Diagram - Type 928S ‘85 Model Page #6

00979 Wiring Diagram - Type 928S ‘85 Model Page #7

00980 Wiring Diagram - Type 928S ‘85 Model Page #8

00981 List of Contents Section-97 Cables (928S “86 Model)

01982 Wiring Diagram- Type 928S ‘86 Model

00983 Wiring Diagram- Type 928S ‘86 Model Page #1 (Lamps ROW)

00984 Wiring Diagram- Type 928S ‘86 Model Page #1 (Lamps USA)

00985 Wiring Diagram- Type 928S ‘86 Model Page #2

00986 Wiring Diagram- Type 928S ‘86 Model Page #3

00987 Wiring Diagram- Type 928S ‘86 Model Page #4

00988 Wiring Diagram- Type 928S ‘86 Model Page #5

00989 Wiring Diagram- Type 928S ‘86 Model Page #6

00990 Wiring Diagram- Type 928S ‘86 Model Page #7 (Engine)

00991 Wiring Diagram- Type 928S ‘86 Model Page #8 (Central)

00992 List of Contents Section-97 Cables (928S ‘87 Model)

00993 Wiring Diagram- Type 928S ‘87 Model Page #1

00994 Wiring Diagram- Type 928S ‘87 Model #1 (Cont.)

00995 Wiring Diagram- Type 928S ‘87 Model #2

00996 Wiring Diagram- Type 928S ‘87 Model #2 (Cont.) Page #3

00997 Wiring Diagram- Type 928S ‘87 Model #3 (Cont.)

00998 Wiring Diagram- Type 928S ‘87 Model #4

00999 Wiring Diagram- Type 928S ‘87 Model #4 (Cont.) Page #5

01000 Wiring Diagram- Type 928S ‘87 Model #5 (Cont.)

01001 Wiring Diagram- Type 928S ‘87 Model #6

01002 Wiring Diagram- Type 928S ‘87 Model #6 (Cont.) Page #7

01003 Wiring Diagram- Type 928S ‘87 Model #7 (Cont.)

01004 List of Contents Section-97 Cables (928S ‘88 Model)

01005 Wiring Diagram - Type 928S ‘87 Model Page #8

01006 Wiring Diagram- Type 928S ‘87 Model #8 (Cont.) Page #9

01007 Wiring Diagram- Type 928S ‘87 Model #9 (Cont.)

01008 Wiring Diagram- Type 928S ‘87 Model #10

01009 Wiring Diagram- Type 928S ‘87 Model #10 (Cont.) Page #11

01010 Wiring Diagram- Type 928S ‘87 Model #11 (Cont.)

01011 List of Contents Section-97 Cables ‘88 Model

01012 Wiring Diagram - Type 928S ‘88 Model Page #1

01013 Wiring Diagram - Type 928S ‘88 Model Page #1 (Cont.)

01014 Wiring Diagram - Type 928S ‘88 Model Page #2

01015 Wiring Diagram - Type 928S ‘88 Model Page #2 (Cont.) Page #3

01016 Wiring Diagram - Type 928S ‘88 Model Page #3 (Cont.)

01017 Wiring Diagram - Type 928S ‘88 Model Page #4

01018 Wiring Diagram - Type 928S ‘88 Model Page #4 (Cont.) Page #5

01019 Wiring Diagram - Type 928S ‘88 Model Page #5 (Cont.)

01020 Wiring Diagram - Type 928S ‘88 Model Page #6

01021 Wiring Diagram - Type 928S ‘88 Model Page #6 (Cont.) Page #7

01022 Wiring Diagram - Type 928S ‘88 Model Page #7 (Cont.)

01023 List of Contents Section-97 Cables ‘88 Model (Cont.)

01024 Wiring Diagram - Type 928S ‘88 Model Page #8

01025 Wiring Diagram - Type 928S ‘88 Model Page #8 (Cont.) Page #9

01026 Wiring Diagram - Type 928S ‘88 Model Page #9 (Cont.)

01027 Wiring Diagram - Type 928S ‘88 Model Page #10

01028 Wiring Diagram - Type 928S ‘88 Model Page #10 (Cont.) Page #11

01029 Wiring Diagram - Type 928S ‘88 Model Page #11 (Cont.)

01030 Wiring Diagram - Type 928S ‘88 Model Page #12

01031 Wiring Diagram - Type 928S ‘88 Model Page #12 (Cont.)

01032 List of Contents Section-97 Cables ‘89 Model

01033 Wiring Diagrams - Type 928S ‘89 Model Page #1

01034 Wiring Diagrams - Type 928S ‘89 Model Page #1 (Cont.) Page #2

01035 Wiring Diagrams - Type 928S ‘89 Model Page #2 (Cont.)

01036 Wiring Diagrams - Type 928S ‘89 Model Page #3

01037 Wiring Diagrams - Type 928S ‘89 Model Page #3 (Cont.) Page #4

01038 Wiring Diagrams - Type 928S ‘89 Model Page #4 (Cont.)

01039 Wiring Diagrams - Type 928S ‘89 Model Page #5

01040 Wiring Diagrams - Type 928S ‘89 Model Page #5 (Cont.) Page #6

01041 Wiring Diagrams - Type 928S ‘89 Model Page #6 (Cont.)

01042 List of Contents Section-97 Cables ‘89 Model (Cont.)

01043 Wiring Diagrams - Type 928S ‘89 Model Page #7

01044 Wiring Diagrams - Type 928S ‘89 Model Page #7 (Cont.) Page #8

01045 Wiring Diagrams - Type 928S ‘89 Model Page #8 (Cont.)

01046 Wiring Diagrams - Type 928S ‘89 Model Page #9

01047 Wiring Diagrams - Type 928S ‘89 Model Page #9 (Cont.) Page #10

01048 Wiring Diagrams - Type 928S ‘89 Model Page #10 (Cont.)

01049 Wiring Diagrams - Type 928S ‘89 Model Page #11

01050 Wiring Diagrams - Type 928S ‘89 Model Page #11 (Cont.) Page #12

01051 Wiring Diagrams - Type 928S ‘89 Model Page #12 (Cont.)

01052 List of Contents Section-97 Cables ‘90 Model

10153 Wiring Diagram -Type 928S ‘90 Model

01054 Wiring Diagram -Type 928S ‘90 Model Page #1

01055 Wiring Diagram -Type 928S ‘90 Model Page #1 (Cont.) Page #2

01056 Wiring Diagram -Type 928S ‘90 Model Page #2 (Cont.)

01057 Wiring Diagram -Type 928S ‘90 Model Page #3

01058 Wiring Diagram -Type 928S ‘90 Model Page #3 (Cont.) Page #4

01059 Wiring Diagram -Type 928S ‘90 Model Page #4 (Cont.)

01060 Wiring Diagram -Type 928S ‘90 Model Page #5

01061 Wiring Diagram -Type 928S ‘90 Model Page #5 (Cont.) Page #6

01062 Wiring Diagram -Type 928S ‘90 Model Page #6 (Cont.)

01063 List of Contents Section-97 Cables ‘90 Model (Cont.)

01064 Wiring Diagrams - Type 928S ‘ 90 Model Page #7

01065 Wiring Diagrams - Type 928S ‘ 90 Model Page #7 (Cont.) Page #8

01066 Wiring Diagrams - Type 928S ‘ 90 Model Page #8 (Cont.)

01067 Wiring Diagrams - Type 928S ‘ 90 Model Page #9

01068 Wiring Diagrams - Type 928S ‘ 90 Model Page #9 (Cont.) Page #10

01069 Wiring Diagrams - Type 928S ‘ 90 Model Page #10 (Cont.)

01070 Wiring Diagrams - Type 928S ‘ 90 Model Page #11

01071 Wiring Diagrams - Type 928S ‘ 90 Model Page #11 (Cont.) Page #12

01072 Wiring Diagrams - Type 928S ‘ 90 Model Page #12 (Cont.)

01073 Wiring Diagrams - Type 928S ‘ 90 Model Page #13

01074 Wiring Diagrams - Type 928S ‘ 90 Model Page #13 (Cont.)

01075 List of Contents Section-97 Cables ‘91 Model S4/GT

01076 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #1

10177 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #1 (Cont.) Page #2

01078 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #2 (Cont.)

01079 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #3

01080 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #3 (Cont.) Page #4

01081 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #4 (Cont.)

01082 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #5

01083 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #5 (Cont.) Page #6

01084 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #6 (Cont.)

01085 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #7

01086 Wiring Diagrams - Type 928S ‘ 91 Model S4/GT Page #7 (Cont.)

01087 List of Contents Section-97 Cables ‘91 Model S4/GT

01088 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #8

01089 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #9

01090 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #9 (Cont.) Page #10

01091 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #10 (Cont.)

01092 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #11

01093 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #11 (Cont.) Page #12

01094 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #12 (Cont.)

01095 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #13

01096 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #13 (Cont.) Page #14

01097 Wiring Diagrams- Type 928S ‘91 Model S4/GT Page #14 (Cont.)

Repair Manual 15 of 17 General Engine

Slide# Contents

01098 Group Index Information

01099 International Unit System

01100 International Unit System

01101 International Unit System

01102 List of Contents

01103 Lifting Car

01104 Technical Data General

01105 Technical Data General

01106 Technical Data General

01107 Technical Data

01108 Technical Data

01109 Technical Data

01110 Technical Data

01111 Technical Data

01112 Technical Data

01113 Technical Data

01114 List of Contents Section-10 Engine - Crankcase, Suspension

01115 Tolerances and Wear Limits

01116 Engine Torque Specifications - Technical Data

01117 Engine Torque Specifications

01118 Engine Torque Specifications

01119 Removing and Installing Engine

01120 Removing and Installing Engine

01121 Removing and Installing Engine

01122 Removing and Installing Engine

01123 List of Contents Section-13 Engine - Crankgear, Pistons

01124 Tools- Engine Support (Special Tool 9128)

01125 Disassembling and Assembling Crankcase and Crankshaft - Crankcase Tools

01126 Disassembling and Assembling Crankcase and Crankshaft

01127 Sealing Upper and Lower Crankcase Sections - Checking Crankcase Bearing Clearance

01128 Installing Upper and Lower Crankcase Sections - Installing Crankshaft Oil Seals

01129 Installing Upper and Lower Crankcase Sections- Machining Flywheel / ‘84 Models

01130 Removing and Installing Flywheel / Pilot Bearing

01131 Disassembling and Assembling Pistons and Connecting Rods

01132 Installing Piston and Connecting Rod - Checking Connecting Rod Bearing Clearance

01133 List of Contents Section-13 Engine - Crankgear, Pistons

01134 Replacing / Checking / Adjusting - Belts for Air Pump, Alternator and Power Steering Pump

01135 Tools- Checking and Adjusting Tightness of Polyrib Belt for Alternator Beginning With ‘82 Models

01136 Crankshaft Tools- Installing Flywheel Stop

01137 Crankshaft Journal Sizes

01138 Checking Piston and Cylinder Bore

01139 Piston Arrangement ‘80 to ‘83 Models - Machining Cylinder Bores

01140 Machining Cylinder Bores

01141 Machining Cylinder Bores

01142 List of Contents Section-15 Engine - Cylinder Head, Valve Control

01143 Disassembling and Assembling Valve Drive - Valve Tools

01144 Disassembling and Assembling Valve Drive - Valve Tools (16 Valve)

01145 Disassembling and Assembling Valve Drive - Valve Tools

01146 Disassembling and Assembling Valve Drive - Valve Tools

01147 Disassembling and Assembling Valve Drive - Valve Tools

01148 Disassembling and Assembling Valve Drive - Valve Tools- Checking End Play of Camshaft

01149 Camshaft Survey

01150 Disassembling and Assembling Valve Train

01151 Disassembling and Assembling Valve Train - Machining Valve Seats, Checking Valve Guides

01152 Checking Installed Length of valve Springs / 928S

01153 List of Contents Section-15 Engine - Cylinder Head, Valve Control (Cont.)

01154 Removing and Installing Camshaft Drive Belt and Water Pump

01155 Removing and Installing Camshaft Drive Belt and Water Pump

01156 Installing Camshaft Drive Belt and Adjusting Timing

01157 Drive Belts with HTD Teeth (Beginning with ‘83) - Checking and Adjusting Drive Belt

01158 Checking and Adjusting Drive Belt- Tools

01159 Checking and Adjusting Drive Belt- Tools

01160 Checking and Adjusting Drive Belt- Tools - Machining Cylinder Head

01161 List of Contents Section-15 Engine - Cylinder Head, Valve Control (Cont.)

01162 Disassembling and Assembling Tensioning Roller Housing

01163 Disassembling and Assembling Tensioning Roller Housing / Bleeding (From ‘83 Models)

01164 Disassembling and Assembling Tensioning Roller Housing

01165 Cylinder Head Tools - Replacing Valve Guides

01166 Replacing valve Guides

01167 Checking TDC Marks on Camshaft Sprockets (‘86 Onward)

01168 List of Contents Section-17 Engine - Lubrication

01169 Removing and Installing Lubrication System Parts

01170 Removing and Installing Lubrication System Parts

01171 Removing and Installing Oil Pump - Replacing Shaft Seal for Oil Pump

01172 Changing Engine Oil and Filter - Checking Oil Pressure

01173 Checking Oil Pressure

01174 List of Contents Section-19 Engine - Cooling

01175 Changing Coolant and Bleeding Cooling System

01176 Checking Coolant System cap / Thermostat

01177 Disassembling and Assembling Viscous Fan

01178 Disassembling and Assembling Viscous Fan / Thermostat Housing for Cooling System

01179 Disassembling and Assembling Governor Housing for Cooling System / Rest of World - K-Jetronic

01180 Disassembling and Assembling (Rest of World - K-Jetronic)/Thermostat Housing

Repair Manual 16 of 17 Manual Transmission 5 Speed

Slide# Contents

01181 List of Contents Section-30 Clutch, Control

01182 Technical Data Transmission Type G 28.05 ‘80-’81

01183 Technical Data Tightening Torques

01184 Technical Data Tightening Torques

01185 Technical Data

01186 Checking Clutch Play, Adjusting Clutch Spring - Checking Wear of Clutch Discs

01187 Removing and Installing Clutch Pedal -Bleeding Clutch

01188 Removing and Installing Clutch Pedal -Bleeding Clutch

01189 Removing and Installing Clutch Pedal -Bleeding Clutch

01190 List of Contents Section-30 Clutch, Control (Cont.)

01191 Removing and Installing Clutch Spring

01192 Removing and Installing Clutch Spring

01193 Removing and Installing Clutch Spring

01194 Removing and Installing Clutch Spring / Single-Disc Clutch, ‘87 Onward

01195 Removing and Installing Clutch Spring / Single-Disc Clutch, ‘87 Onward

01196 List of Contents Section-30 Clutch, Control (Cont.)

01197 Disassembling and Assembling Clutch (Diameter Centered)

01198 Disassembling and Assembling Clutch (Diameter Centered)/ (Dowel Pin Centered)

01199 Disassembling and Assembling Clutch Dowel Pin Centered

01200 Disassembling and Assembling Clutch Dowel Pin Centered

01201 Disassembling and Assembling Clutch Dowel Pin Centered

01202 Disassembling and Assembling Clutch Diameter Centered and Dowel Pin Centered

01203 Disassembling and Assembling Clutch Diameter Centered and Dowel Pin Centered

01204 Clutch Linkage versions - Ball Stud Versions, Replacing Ball Stud

01205 Removing and Installing Clutch Housing / Replacing Ball Stud / Checking Drive Plates

01206 Checking Clutch Pressure Plate / Intermediate Plate - Overhauling Clutch Slave Cylinder

01207 Overhauling Clutch Slave Cylinder

01208 List of Contents Section-34 Mech. Gear Shift System -Actuating Housing

01209 Removing and Installing Transmission- Changing Transmission Oil

01210 Removing and Installing Transmission

01211 Removing and Installing Transmission

01212 Removing and Installing Transmission - Adjusting Transmission Suspension

01213 Disassembling and Assembling Selector Linkage

01214 Disassembling and Assembling Selector Linkage

01215 Disassembling and Assembling Selector Linkage

01216 Disassembling and Assembling Selector Linkage

01217 List of Contents Section-34 Mech. Gear Shift System -Actuating, Housing (Cont.)

01218 Disassembling and Assembling Transmission

01219 Disassembling and Assembling Transmission

01220 Disassembling and Assembling Transmission

01221 Disassembling and Assembling Transmission

01222 Disassembling and Assembling Transmission

01223 Disassembling and Assembling Upper Case Cover with Reverse Gear Lock

01224 List of ContentsSection-35 Mech. Gear Shift Systems - Gears, Shafts

01225 Disassembling and Assembling Drive Shaft

01226 Disassembling and Assembling Drive Shaft / Pinion Shafts

01227 Disassembling and Assembling Drive Pinion / Pinion Shaft

01228 Disassembling and Assembling Pinion Shaft

01229 Disassembling and Assembling Drive Pinion - Determining Shim Thickness “X”

01230 Determining Shim Thickness “X” / Shim Thickness “Y”

01231 Measuring Distance “Z” Between Drive Shaft and Drive Pinion Disassembling and Assembling Synchronization

01232 Measuring Distance “Z” Synchronizers

01233 Measuring Distance “Z” Counter Shaft

01234 Measuring Distance “Z” Counter Shaft

01235 List of Contents Section-39 Differential / Transaxle System

01236 Removing and Installing Differential

01237 Removing and Installing Differential

01238 Disassembling and Assembling Differential

01239 Disassembling and Assembling Differential

01240 Disassembling and Assembling Differential - Adjusting Drive Pinion and Ring Gear

01241 Adjusting Drive Pinion and Ring Gear

01242 Adjusting Drive Pinion and Ring Gear

01243 Adjusting Drive Pinion and Ring Gear

01244 Adjusting Drive Pinion and Ring Gear

01245 Adjusting Drive Pinion and Ring Gear

01246 List of Contents Section-39 Differential / Transaxle System (Cont.)

01247 Disassembling and Assembling Limited Slip Differential (Locking Ratio 40%)

01248 Disassembling and Assembling Limited Slip Differential (Locking Ratio 40%)

01249 Disassembling and Assembling Limited Slip Differential (Locking Ratio 40%)

01250 Removing and Installing Central Tube (Manual Transmission)/ Disassembling and Assembling

01251 Disassembling and Assembling Central Tube -Checking Central Shaft

Repair Manual 17 of 17 Electrical Wiring Diagrams

Slide# Contents

01252 Current Flow Diagram, Type 928 USA ‘80 Model PartV

01253 Ground Points on Car

01254 Current Flow Diagram, Type 928 USA Symbols and Explanation

01255 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 1

01256 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 2

01257 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 3

01258 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 4

01259 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 5

01260 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 6

01261 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 7

01262 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 8

01263 Current Flow Diagram, Type 928 USA Symbols and Explanation Part 9

01264 List of Contents Section-97 Cables

01265 Current Flow Diagram, Type 928 USA ‘80 Part 10

01266 Additional Current Flow Diagram, Type 928- Remotely Controlled Outside Mirrors

01267 Additional Current Flow Diagram, Type 928- Automatic Transmission

01268 Current Flow Diagram, Type 928 USA ‘79 Model

01269 Current Flow Diagram, Type 928 USA ‘79 Model - Index

01270 Current Flow Diagram, Type 928 USA ‘79 Model Part 1

01271 Current Flow Diagram, Type 928 USA ‘79 Model Part 2

01272 Current Flow Diagram, Type 928 USA ‘79 Model Part 3

01273 Current Flow Diagram, Type 928 USA ‘79 Model Part 4

01274 Current Flow Diagram, Type 928 USA ‘79 Model Part 5

01275 Current Flow Diagram, Type 928 USA ‘79 Model Part 6

01276 List of Contents Section-97 Cables (Cont.)

01277 Current Flow Diagram, Type 928 USA ‘79 Model Part 7

01278 Current Flow Diagram, Type 928 USA ‘79 Model Part 8

01279 Current Flow Diagram, Type 928 USA ‘79 Model Part 9

01280 Current Flow Diagram, Type 928 USA ‘80 Model

01281 Current Flow Diagram, Type 928 USA ‘80 Model

01282 Current Flow Diagram, Type 928 USA ‘80 Model Part 1

01283 Current Flow Diagram, Type 928 USA ‘80 Model Part 2

01284 Current Flow Diagram, Type 928 USA ‘80 Model Part 3

01285 Current Flow Diagram, Type 928 USA ‘80 Model Part 4

01286 Current Flow Diagram, Type 928 USA ‘80 Model Part 5

01287 Current Flow Diagram, Type 928 USA ‘80 Model Part 6

01288 List of Contents Section-97 Cables (Cont.)

01289 Current Flow Diagram, Type 928 USA ‘80 Model Part 7

01290 Current Flow Diagram, Type 928 USA ‘80 Model Part 8

01291 Current Flow Diagram, Type 928 USA ‘80 Model Part 9

01292 Current Flow Diagram, Type 928 USA ‘80 Model Part 10

01293 Current Flow Diagram, Type 928 USA ‘80 Model Part 11

01294 Current Flow Diagram, Type 928 USA ‘80 Model Part Heating / Ventilation / AC

01295 Additional Current Flow Diagram Type 928 ‘80 Model - Power Seat / Sliding Roof

01296 List of Contents Section-97 Cables (Cont.)

01297 Additional Current Flow Diagram Type 928 ‘80 Model - Radio with 4 Loudspeakers

01298 Current Flow Diagram, Type 928 USA ‘81 Model

01299 Current Flow Diagram, Type 928 USA ‘81 Model

01300 Current Flow Diagram, Type 928 USA ‘81 Model Part 1

01301 Current Flow Diagram, Type 928 USA ‘81 Model Part 2

01302 Current Flow Diagram, Type 928 USA ‘81 Model Part 3

01303 Current Flow Diagram, Type 928 USA ‘81 Model Part 4

01304 Current Flow Diagram, Type 928 USA ‘81 Model Part 5

01305 Current Flow Diagram, Type 928 USA ‘81 Model Part 6

01306 Current Flow Diagram, Type 928 USA ‘81 Model Part 7

01307 Current Flow Diagram, Type 928 USA ‘81 Model Part 8

01308 Current Flow Diagram, Type 928 USA ‘81 Model Part 9

01309 Current Flow Diagram, Type 928 USA ‘81 Model Part List of Contents

01310 Current Flow Diagram, Type 928 USA ‘81 Model Part 10

01311 Current Flow Diagram, Type 928 USA ‘81 Model Part 11

01312 Additional Current Flow Diagram, Type 928 USA ‘81 Model- Heating/Ventilation/AC

01313 Current Flow Diagram, Type 928 USA ‘81 Model - Power Seat/Sliding Roof

01314 Current Flow Diagram, Type 928 USA ‘81 Model - Radio w/4 Loudspeakers

01315 Current Flow Diagram, Type 928 USA ‘81 Model Part - Radio w/Booster

01316 Current Flow Diagram - Type 928 USA ‘82 Model List of Contents

01317 Current Flow Diagram - Type 928 USA ‘82 Model

01318 Current Flow Diagram - Type 928 USA ‘82 Model Part 1

01319 Current Flow Diagram - Type 928 USA ‘82 Model Part 2

01320 Current Flow Diagram - Type 928 USA ‘82 Model Part 3

01321 Current Flow Diagram - Type 928 USA ‘82 Model Part 4

01322 Current Flow Diagram - Type 928 USA ‘82 Model Part 5

01323 Current Flow Diagram - Type 928 USA ‘82 Model Part 6

01324 Current Flow Diagram - Type 928 USA ‘82 Model Part 

01325 Current Flow Diagram - Type 928 USA ‘82 Model List of Contents (Cont.)

01326 Current Flow Diagram - Type 928 USA ‘82 Model Part 8

01327 Current Flow Diagram - Type 928 USA ‘82 Model Part 9

01328 Current Flow Diagram - Type 928 USA ‘82 Model Part 10

01329 Current Flow Diagram - Type 928 USA ‘82 Model Part 11

01330 Additional Current Flow Diagram-Type 928USA ‘83 Model -Power Seat/Sliding Roof

01331 Additional Current Flow Diagram-Type 928USA ‘83 Model - Radio

01332 Additional Current Flow Diagram-Type 928USA ‘83 Model - Radio w/Booster

01333 Additional Current Flow Diagram-Type 928USA ‘83 Model - Automatic Gearbox

01334 Additional Current Flow Diagram-Type 928USA ‘83 Model - Alarm System

01335 Current Flow Diagram - Type 928S USA ‘83 Model List of Contents

01336 Current Flow Diagram - Type 928S USA ‘83 Model

01337 Current Flow Diagram - Type 928S USA ‘83 Model Part 1

01338 Current Flow Diagram - Type 928S USA ‘83 Model Part 2

01339 Current Flow Diagram - Type 928S USA ‘83 Model Part 3

01340 Current Flow Diagram - Type 928S USA ‘83 Model Part 4

01341 Current Flow Diagram - Type 928S USA ‘83 Model Part 5

01342 Current Flow Diagram - Type 928S USA ‘83 Model Part 6

01343 Current Flow Diagram - Type 928S USA ‘83 Model Part 7

01344 Current Flow Diagram - Type 928S USA ‘83 Model List of Contents (Cont.)

01345 Current Flow Diagram - Type 928S USA ‘83 Model Part 8

01346 Current Flow Diagram - Type 928S USA ‘83 Model Part 9

01347 Current Flow Diagram - Type 928S USA ‘83 Model Part 10

01348 Current Flow Diagram - Type 928S USA ‘83 Model Part 11

01349 Additional Current Flow Diagram - Type 928S USA ‘83 - Radio w/8 Loudspeakers

01350 Additional Current Flow Diagram - Type 928S USA ‘83 - Radio with Booster

01351 Additional Current Flow Diagram - Type 928S USA ‘83 - Automatic Gearbox - Radio

01352 Additional Current Flow Diagram - Type 928S USA ‘83 - Radio w/8 Loudspeakers

01353 Wiring Diagram - Type 928S ‘84 Model List of Contents

01354 Wiring Diagram - Type 928S ‘84 Model

01355 Wiring Diagram - Type 928S ‘84 Model Page 1 Central

01356 Wiring Diagram - Type 928S ‘84 Model 2 

01357 Wiring Diagram - Type 928S ‘84 Model Page 1 Front End and Engine

01358 Wiring Diagram - Type 928S ‘84 Model 1A

01359 Wiring Diagram - Type 928S ‘84 Model 2 Passenger Compartment

01360 Wiring Diagram - Type 928S ‘84 Model 3

01361 Wiring Diagram - Type 928S ‘84 Model List of Contents (Cont.)

01362 Wiring Diagram - Type 928S ‘84 Model Page 4

01363 Wiring Diagram - Type 928S ‘84 Model Page 5 Heater/Ventilation/AC

01364 Wiring Diagram - Type 928S ‘84 Model Page 6 Radio

01365 Wiring Diagram - Type 928S ‘84 Model Page 7 ABS

01366 Wiring Diagram - Type 928S ‘84 Model Page 8 Alarm

 

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